Battery Recycling Case Studies

Real-world success stories demonstrating our expertise in battery recycling solutions

Large-Scale EV Battery Recycling Plant
EV Batteries

Large-Scale EV Battery Recycling Plant

Client:

Major European Automotive Manufacturer

Challenge:

Managing end-of-life EV batteries with high-capacity, automated, and safe recycling solution to recover valuable materials and comply with strict environmental regulations.

Solution:
  • 10,000-ton-per-year automated recycling plant
  • 6-axis robots and CNC machining centers
  • Nitrogen-protected crushing system
  • Advanced material separation technology
Results:
98%+
Material Recovery
100%
Safety Record
Consumer Electronics Battery Recycling
Consumer Electronics

Consumer Electronics Battery Recycling Program

Client:

Global Consumer Electronics Giant

Challenge:

Scalable and cost-effective solution to manage recycling of millions of small lithium-ion batteries from consumer products, complying with global e-waste regulations.

Solution:
  • Decentralized collection & sorting network
  • High-throughput shredding system
  • Hydrometallurgical processing
  • Automated quality control systems
Results:
5M+
Batteries Processed
95%
Metal Recovery
Industrial Battery Recycling
Industrial

Industrial Battery Recycling Facility

Client:

Leading Industrial Equipment Manufacturer

Challenge:

Processing large industrial batteries from forklifts, backup power systems, and heavy machinery with maximum material recovery and minimal environmental impact.

Solution:
  • Heavy-duty disassembly equipment
  • Specialized acid recovery systems
  • Lead and plastic separation technology
  • Zero liquid discharge system
Results:
99%
Lead Recovery
Zero
Waste Discharge
Energy Storage Battery Recycling
Energy Storage

Grid-Scale Energy Storage Recycling

Client:

Renewable Energy Storage Provider

Challenge:

Recycling massive grid-scale battery systems with complex configurations, ensuring maximum material recovery while maintaining operational safety.

Solution:
  • Modular disassembly systems
  • AI-powered sorting technology
  • Direct recycling processes
  • Real-time monitoring systems
Results:
97%
Material Recovery
50%
Cost Reduction

Our Track Record

50+
Completed Projects
100K+
Total Processing Capacity (tons/year)
98%
Average Recovery Rate
30+
Satisfied Clients

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